“Peel cutting” – A new cutting method for difficult-to-cut workpieces with hard oxide surfaces

A new cutting method named “peel cutting” is proposed in this research to suppress notch wear in machining of metals with hard oxide surfaces. In general, metals are produced by hot deformation processes like rolling, forging, and extrusion, which cause hard oxide surfaces called scales on their surfaces. These hard scales need to be removed first in machining of precision parts. However, the machining causes the severe notch wear at the depth-of-cut position, where the tool contacts the hard scale. To solve this problem, the proposed peel cutting avoids this direct contact between the tool and the scale by inclining the end cutting edge at an extremely large inclination (oblique) angle. This extremely oblique cutting changes the material flow and generates a “burr-like chip”. In the proposed cutting method, the tool contacts only soft non-oxide metal under the scale during cutting. Cutting of titanium alloy Ti–6Al–4V is conducted by modifying commercial tools to provide extremely large inclination angles, and it is clarified that an inclination angle of 70 deg or greater is required to realize the proposed cutting. Tool wear in the proposed cutting of the alloy with a hard scale is also observed in comparison with the ordinary cutting, and the result verifies that the notch wear can be suppressed successfully by the proposed peel cutting.     

LaCr0.7Fe0.3O3-NiMn2O4 supported NTC composite ceramics with a sandwich-like structure

A novel sandwich-like structure was first proposed to adjust the electrical properties of NTC thermistors. The LaCr_0.7Fe_0.3O₃-NiMn₂O₄ supported composite ceramics with sandwich-like structure were initially fabricated via traditional solid-state reaction and uniaxial pressing methods, which allowed for the advantages of each component to be integrated into one material. X-Ray diffraction analysis indicates the ceramics mainly consisting of orthorhombic perovskite LaCr_0.7Fe_0.3O₃ and cubic spinel NiMn₂O₄ phases. SEM images manifest that the three layers adhered well to each other and exhibited high density. For electrical properties, the ρ_25°C was expanded to a wide range of 1182–110,233 Ω?cm and could be adjusted to the desired values by tuning the volume ratio of two basic layers, the B value was enhanced from 3358 K to 4167 K by NiMn₂O₄, and the thermal stability was improved by LaCr_0.7Fe_0.3O₃ with a resistance shift less than 0.55 % after annealing at 150 °C for 1500 h.     

Study on Thermal Deformation Measurement of Optical Remote Sensing Satellite Platform Based on Machine Vision

To solve the special requirements of the high orbit optical remote sensing-satellite for the thermal deformation of the platform, the thermal deformation test and measurement scheme of the satellite platform is designed. Through the comparative analysis of test results, the rationality of the thermal deformation design of the platform structure is verified. The results of thermal deformation measurement show that the maximum deformation of A camera mounting surface is 57.5~〃, and the maximum deformation of B camera mounting surface points to 79.3~〃, which can be used as the basis for thermal deformation prediction of satellite during the orbit operation.     

立井过砂岩富含水层工作面预注浆分析

郑煤集团杨河煤业43采区樊寨副立井施工中需要穿过预计涌水量187 m³/h、厚57 m的砂岩含水层。针对第1回次采用普通水泥工作面预注浆、吸浆量少、升压快、效果差、达不到预期目的等不利情况，在后3回次采用大压力，白银水泥、超细水泥等新材料、单孔上下端正反同时注浆新工艺，采用压注清水、水玻璃，利用水玻璃的黏性，反复冲洗钻孔把细小裂隙中锈蚀颗粒带出，打开注浆通道，同时针对竖向裂隙多、横向裂隙不联系，加密钻孔布置，缩小注浆段高，取得了较好的注浆效果。     

Low voltage operating organic light emitting transistors with efficient charge blocking layer

Charge injection/blocking layers play important roles in the performances of organic electronic devices. Their incorporation into organic light emitting transistors has been limitted, due to generally high operating voltages (above 60 V) of these devices. In this work, two hole blocking molecules are integrated into tris-(8-hydroxyquinoline) aluminum (Alq₃) based light emitting transistors under operating voltage as low as 5 V. The effects of hole blocking and electron injection are decoupled through the differences in the energy levels. Significantly improved optical performance is achieved with the molecule of suitable energy level for electron injection. Surprisingly, a decreased performance is observed in the case of another hole blocking molecule evidencing that charge injection overweighs charge blocking in this device architecture.     

汽车加油口双色注射模设计

分析了汽车加油口塑件结构,确定了注射成型方案、进胶方式,并介绍了通过滑块与开模动作配合实现塑件脱模的过程。     

Prompting structure stability of O3–NaNi0.5Mn0.5O2 via effective surface regulation based on atomic layer deposition

Layered O3 type oxides exhibit promising prospects as high-performance cathodes for sodium-ion batteries (SIBs) due to their low cost and high theoretical capacities. Nevertheless, the intrinsic surface composition and bulk structure degradation upon cycling presents a huge obstacle to stable sodium-ion storage/transportation. Besides, the effective surface decoration on layered O3 oxides is still challenging through conventional wet chemical route owing to their extraordinarily high surface sensitivities. Herein, a typical O3 type layered oxide of NaNi_0.5Mn_0.5O₂ (NNMO) was selected and successfully encapsulated by precisely controlled Al₂O₃ layers via atomic layer deposition (ALD) technology. With the optimally controlled Al₂O₃ thickness of 3 nm, the surface regulated NNMO delivers a highly reversible capacity of 73.6 mA h g^-1, with a significantly improved capacity retention of 68.0% after 300 cycles at 0.5 C, and a superior rate capability of 65.8 mA h g^-1 at 10 C. Further air sensitivity tests demonstrate that the protective layer could effectively mitigate the generation of sodium-based impurities on NNMO, and reduce the surface sensitivities. Both chemical and electrochemical aging tests confirm the contribution of Al₂O₃ coating layer in alleviating ion dissolution as well as stabilizing the structure and morphology of NNMO. Based on regulating the surface of O3 type layered oxides utilizing ALD technique, this work supplies an effective and facile strategy to overcome the challenges from fast structure degradation and electrochemical property decay, which not only highlights the significance and effectiveness of surface engineering in secondary batteries, but also sheds light on accurate interface construction and regulation for active electrode materials, particularly for those sensitive to ambient atmosphere.     

Warpage control method during surface forming process of plastic film-reinforced flexible decorative veneer

The plastic film of the new plastic film reinforced pliable decorative veneer (PRPDSV) is used as a flexible reinforcement material and an adhesive material. It has good water resistance, impermeability, simple preparation and finishing processes, and no formaldehyde release. However, warpage phenomenon during hot pressing has been a bottleneck problem restricting its industrial development. In order to solve this problem solve, the study proposed a concave, and convex molds method, established an elastic–plastic FEA model of hot pressing processes of the PRPDSV using concave and convex molds with static/general static solution module in the nonlinear ABAQUS, and researched the effect on the performances of the PRPDSV from the parameters of temperature, pressure, and mold curvature radius theoretically and verified experimentally. Analysis results showed that the surface forming temperature had a great effect on warpage control for PRPDSV. The higher the temperature is, the smaller the curvature radius of the corresponding mold will be and the better the warpage will be. The curvature radius of the molds had a significant effect on the warpage control. Under the conditions with the same hot pressing parameters, the smaller the curvature radius is, and the better control on the warpage for the PRPDSV will be.     

Achieving thermally stable and anti-hydrolytic Sr2Si5N8:Eu2+ phosphor via a nanoscale carbon deposition strategy

Chemical stability of phosphors is critical to the efficiency and lifetime of the white light-emitting diodes. Therefore, many strategies have been adopted to improve the stability of phosphors. However, it is still lack of report on the improvement of thermal stability and hydrolysis resistance of phosphors by a single layer coating. Due to the high transmittance and high chemical inertness of graphene, it was coated on the surface of Sr₂Si₅N₈:Eu²⁺ phosphor by chemical vapor deposition, aiming to improve its thermal stability and hydrolysis resistance. The chemical composition and microstructure of the coating were characterized and analyzed. A nanoscale carbon layer was attached on the surface of Sr₂Si₅N₈:Eu²⁺ phosphor particles in an amorphous state. In coated Sr₂Si₅N₈:Eu²⁺ phosphor, the oxidation degree of Eu²⁺ to Eu³⁺ was significantly suppressed. At the same time, the surface of Sr₂Si₅N₈:Eu²⁺ particle turned from hydrophilic to hydrophobic after carbon coating, and consequently the hydrolysis resistance of Sr₂Si₅N₈:Eu²⁺ phosphor was greatly improved. After tests at 85 °C and 85% humidity for 200 h, the carbon coated Sr₂Si₅N₈:Eu²⁺ phosphor still maintained about 95% of its initial luminous intensity as compared with 35% of the uncoated. By observing the in-situ microstructure evolution of coated phosphor in air-water vapor environment, remained presence of the carbon layer even at 500 °C explained the excellent chemical stability of carbon coated Sr₂Si₅N₈:Eu²⁺ phosphor in complex environment. These results indicate that a nanoscale carbon layer can be used to provide superior thermal stability and hydrolysis resistance of (oxy) nitrides phosphors.